Mobile Bag Stacker Conveyor for Bag Handling

Inbelts Mobile Bag Stacker Conveyors offer a highly efficient solution for moving 25 to 50 kg bags (even for 100 kg bags), whether for stacking in warehouses or loading and unloading trucks. These portable belt conveyors are commonly used in warehouse applications, providing an effective way to stack bags quickly and safely. They are also frequently employed for the loading and unloading of 50 kg bags from trucks, making them an indispensable tool in industries dealing with bulk materials like cereals, grain, sugar, and more.

Key Features of Mobile Bag Stacker Conveyors

• Mobility: Mounted on wheels or chassis for easy repositioning; some include towbars for towing.
• Load Capacity: Handles 25–100 kg per bag; up to 600–1,200 bags/hour.
• Height Adjustment: Hydraulic or manual systems for stacking heights of 2–12 meters (6.5–40 ft).
• Flexibility: Adjustable length (6–12 meters) and incline (up to 20°); some telescopic models extend further.
• Applications: Warehousing, agriculture, food processing, cement, logistics, and truck loading/unloading.

mobile bag stacking conveyor for truck container loading and unloading

Types of Mobile Bag Stacker Conveyors

1. Standard Mobile Belt Bag Stackers

Portable belt conveyors with fixed or adjustable length (6–12 meters), using chevron or rough-top belts for inclined transport.

• Belt: PVC or rubber, 600–800 mm wide, chevron pattern for grip.
• Length: 6–12 meters (20–40 ft).
• Load Capacity: 25–100 kg per bag; 600–1,000 bags/hour, up to 2,000 bags/hour.
• Motor: 1–3 HP, 220V–400V, geared for smooth operation.
• Height: Adjustable 2–8 meters via manual winch or hydraulic cylinders.

2. Telescopic Mobile Belt Bag Stackers

Extendable telescopic belt conveyors (e.g., 10–30 meters) with hydraulic height and length adjustment for high stacks or deep truck loading.

• Belt: Chevron PVC/rubber, 600–800 mm wide.
• Extension: 2:1–3:1 ratio (e.g., 10–30 meters).
• Load Capacity: 25–100 kg per bag; 600–1,500 bags/hour, up to 2,000 bags/hour.
• Motor: 2–4 HP, 400V, variable speed (10–30 m/min).
• Height: Adjustable 2–12 meters via hydraulic power pack.

3. Mobile Roller Bag Stackers

Portable roller conveyors (gravity or powered) for lighter bags (25–50 kg), often with manual height adjustment.

• Rollers: 1.5"–2.5" diameter, steel or plastic, 2"–4" spacing.
• Length: 5–10 meters per section.
• Load Capacity: 25–100 kg per bag; 200–600 bags/hour (gravity), 600–1,200 (powered).
• Motor (Powered): 1/4–1 HP, 24V–400V.
• Height: Adjustable 2–6 meters, manual or hydraulic.

4. Automated Mobile Bag Stackers

Mobile belt or roller conveyors with sensors, PLCs, or robotic arms for semi-automated or fully automated stacking.

• Belt/Rollers: Chevron belt (600–800 mm) or 1.9"–2.5" rollers.
• Load Capacity: 25–100 kg per bag; 1,000–2,000 bags/hour.
• Controls: PLC, sensors, or robotic integration; 220V–440V.
• Height: Adjustable 2–12 meters, hydraulic.

Applications and Use Cases

The stacker for bag conveyors is designed to stack bags at various heights, from the floor level up to the ceiling. Operators load the bags onto the conveyor, which then transports them to the top of the stack for storage. This system is particularly useful in warehouse stockpiling and for efficient loading and unloading from trucks. For businesses that need a machine to efficiently load and unload materials, the truck loader feature of the conveyor provides a great solution. By reducing the need for manual labor, the conveyor minimizes operational delays and allows for the faster processing of large volumes of bagged products.

• Warehousing,
• agriculture,
• food processing,
• cement,
• logistics,
• truck loading/unloading,
• and mroe.

Two Available Mobile Bag Stackers

Inbelts offers two versions of the mobile bag stacker conveyors to suit different operational needs:

1. Normal Stacking Conveyor

• This option features a chevron PVC conveyor belt.
• It is a smaller, more economical version with a lower stacking height, ideal for smaller operations or where minimal space is available.
• The cheveron surface provides enough grip to transport bags at moderate inclines without slippage.

2. Telescopic Stacking Conveyor

• This option features a chevron PVC conveyor belt.
• The conveying angel and height can be adjustable.
• The telescopic structure design makes it easy to move and store in warehouse.

Both conveyor versions come equipped with a geared motor mounted discreetly on the base, ensuring smooth and efficient operation without interfering with the stacking process. You can get telescopic belt conveyor for bag stacking.

mobile bag stacker conveyor for bags stacking and loading unloading

Advantages of Using Mobile Bag Stackers

• Reduced Labor Costs, less manual labor, lowering operational expenses.
• Improved Stacking Efficiency, better organization of materials with minimal effort.
• Space-Saving Design, enabling better use of available warehouse space.
• Versatile Handling, transporting and stacking bags in various settings.

How to Choose a Mobile Bag Stacker Conveyor

1. Define Application Requirements

• Bag Specs: E.g., 50 kg grain bags (600 x 400 mm) or 100 kg cement bags.
• Purpose: Stacking in warehouse, loading/unloading trucks, or both.
• Throughput: E.g., 600 bags/hour for medium warehouses.
• Height: E.g., 8 meters for stacking or 3 meters for truck loading.

2. Select Conveyor Type

• Standard Mobile Belt: For small/medium warehouses, 2–8 meters height ($3,000–$7,000).
• Telescopic Mobile Belt: For high stacks (up to 12 meters) or truck loading ($6,000–$20,000).
• Mobile Roller: For lighter bags (25–50 kg), manual stacking ($300–$6,000).
• Automated Mobile: For high-throughput or robotic integration ($10,000–$30,000).

3. Specify Belt/Roller and Frame

• Belt: Chevron PVC/rubber, 600–800 mm wide, for inclines; flat for horizontal.
• Rollers: 1.5"–2.5" steel/plastic, 2"–4" spacing for light bags.
• Frame: Mild steel (general), stainless steel (food-grade); width = bag + 100–200 mm.
• Chassis: 4–6 lockable casters; towbar for towing.

4. Choose Drive and Adjustment Systems

• Motor: 1–4 HP, 220V–400V, with VFD for speed control (10–30 m/min).
• Height: Hydraulic (up to 12 meters) or manual winch (up to 6 meters).
• Extension (Telescopic): Motorized or manual, 2:1–3:1 ratio.
• Controls: PLC/sensors for automation; basic buttons for manual.

5. Factor in Environment

• Indoor: Mild steel or aluminum.
• Food-grade: Stainless steel, food-grade belts.
• Outdoor: Galvanized frames, weather-resistant belts.

6. Budget and Maintenance

• Cost: $300–$30,000 per unit, depending on type and features.
• Maintenance: Regular belt/roller checks, hydraulic fluid maintenance, motor servicing.

Get in Touch for More Information

If you're interested in learning more about how Inbelts Mobile Bag Stacker Conveyors can enhance your material handling operations, or if you would like to request a quote, don't hesitate to contact us today!

Inbelts Mobile Bag Stackers provide a versatile and efficient solution for handling and stacking bags in various industries. With customization options, robust construction, and significant cost and labor savings, these conveyors are an ideal choice for businesses looking to streamline their material handling processes.